Iron ore pellets are sintered, centimetre-sized spheres of ore with high iron content. Together with carbonized coal, iron ore pellets are used in the production of steel. In the transportation from the pelletizing plants to the customers, the iron ore pellets are exposed to different loading situations, resulting in degradation of strength and in some cases fragmentation. For future reliable n...

Iron ore pellets are made from refined and ground ore that is balled into spheroids and then heat treated. Pellet properties are measured through standardized physical, chemical and metallurgical tests to guarantee a high quality end product. However to better understand the oxidation and sintering of iron ore pellets one has to study the microstructures. This paper provides a proof of concept ...

Resource gathering is depending on leaner crude ores. Iron ore mining typifies this trend. To make lean taconite iron ores useful required a technologic breakthrough-pelletization. The shift to iron ore pellets has the advantage that they require less energy and labor per ton of molten iron than high-grade naturally concentrated ores. Increased reliance on pellets causes a geographic shift of s...

A traceability system simplifies investigation of causes of product failures and is therefore vital for many industries. Traceability systems are extensively used in manufacturing industries, but creating traceability in continuous processes implies great challenges. The aim of this paper is to illustrate how traceability can be achieved in the distribution chain for iron ore pellets. Radio fre...

Current blast furnace technology is a two-stage ironmaking process that requires that iron ore concentrate first be formed into pellets, fired at 1260°C, cooled, transported to the blast furnace, and then re-heated to approximately 1500°C to produce pig iron. This heating, cooling, and then reheating wastes a great deal of energy, which would be saved if the ironmaking process had only a single...

Iron ore concentrate is enriched by flotation prior to form iron ore green pellets in order to reduce phosphorus content in the ore concentrate. A flotation reagent is used in this process and it is known to incorporate air bubbles and eventually deteriorate the strength of the pellets. These bubbles were therefore characterized both qualitatively and quantitatively by cryogenic scanning electr...

In this work, the shaft furnace reactor of the MIDREX® process is simulated. This is a counter current gas-solid reactor, which transforms iron ore pellets into sponge iron. Simultaneous mass and energy balance along the reactor leads to a set of ordinary differential equation with two points boundary conditions. The iron ore reduction kinetics was modelated with the unreacted shrinking core mo...

Akademisk avhandling som med tillstånd av KTH i Stockholm, framlägges till offentlig granskning för avläggande av Teknisk Doktorsexamen, tisdagen den 20 december kl. iii To my beloved parents iv v Abstract This study focuses on two different types of micro-particles selected from different stages off iron and steelmaking processes. These particles are dust particles generated due to mechanical ...

application of hyperactivation process in palletizing iron ore, in order to decrease bentoniteconsumption has been investigated. different amounts of bentonite and sodium hydroxide, as activating agents,were added to iron ore and the quality of formed pellets were determined. the results show that addition of 0.01pct. naoh improves the pellet quality significantly while the bentonite content re...

in this study, the isothermal reduction of iron oxide pellets, made of iranian chadormalo, gole-gohar, and sangan iron ores, was investigated in the temperature range of 900-1100°c. tabas, pabdana, babnizoo, karmozd, and shahrood domestic coals were used as reductants. parametric studies were performed and the effects of such factors as temperature, average particle size of iron ore and coal fi...